(951) 342-3100 sales@blacoh.com

Job Stories

Click on a job story below to read more.
SUBMIT YOUR STORY
Clogged Filters Causing False Gauge Readings

Clogged Filters Causing False Gauge Readings

Problem: A painting operation for a skid manufacturer in North Carolina uses a large quantity of bag filters throughout the paint line to filter rinse water and various coatings and paints. Paints and coatings were clogging the gauges causing the gauges on the bag filters to give false readings. The incorrect gauge readings led to poor filtration, due to infrequent bag changes, and manufactured parts were getting rejected in QC.

Chemical Feed Injection Pulsation

Chemical Feed Injection Pulsation

Problem: Japan Machinery Company, a manufacturer of water treatment equipment, uses air operated chemical feed pumps to inject various chemicals and additives at very high pressures. The reciprocating action of the pumps produced excessive pulsation and vibration in the discharge pipes of the system, which caused broken pipes, failed gaskets, damaged valves, and pulled pipe supports from their foundations.

Low-Viscosity Injection Pulsation

Low-Viscosity Injection Pulsation

Problem: A leading paper manufacturer located in Japan uses air operated double diaphragm (AODD) pumps to inject process chemicals into a mixing tank. The low viscosity of the liquid, less than 10 centipoises, makes the chemical in this particular application very susceptible to the reciprocating action of the pumps. This makes it extremely difficult to maintain any type of accuracy when introducing the chemical into the batch. As a result, the quality and consistency of the final product suffers.

Oil and Gas Long Suction Vibration

Oil and Gas Long Suction Vibration

Problem: Chesapeake Operating, Inc., a major oil and gas drilling company headquartered in Oklahoma, uses a Hydra-Cell triplex diaphragm pump (3.5” stroke, 450 rpm max speed, 27 gpm max. flow rate, 4500 psig max. pressure) to pump saltwater (1.13 sg). The pump is located over 100 feet from supply tanks. The supply line comes out of the tank, goes underground across a driveway/parking lot for more than 100 feet, then up out of the ground into the inlet of the pump. While the pump operated adequately, the pump inlet gauge fluctuated +/- 7 psig and steel pipes next to the fiberglass supply tank vibrated so violently the customer was concerned the tank would rupture.

Diaphragm Pump Failures in Soup Can Manufacturing

Diaphragm Pump Failures in Soup Can Manufacturing

Problem: A manufacturer of metal soup cans located in New Jersey uses (8) 2" air diaphragm pumps to transfer the product which is used to line the cans. The suction of the pump is attached to the bottom of a 35' tall tank. The air operated diaphragm pumps are fitted with expensive PTFE diaphragms. The diaphragms were failing prematurely which resulted in loss of product, excessive downtime, and expensive part replacement. Additionally, leakage was occurring at the pump's clamping bands and the pumps were noisy during operation.

Diaphragm Failure Causes Repeated Spills in Paint Manufacturing

Diaphragm Failure Causes Repeated Spills in Paint Manufacturing

Problem: A nationally recognized manufacturer of quality paints uses air operated double diaphragm (AODD) pumps in process and transfer applications. In this application, the AODD pumps are used in a tank storage area to transfer Texanol, a solvent-based paint additive, to the production facilities within the plant. The AODD pump sits at the bottom of a 20' high Texanol storage tank. The inlet ball valves of the pump open and close several times per second. Each time the ball valve is closed or "seated", the fluid velocity is abruptly stopped. This creates high pressure spikes or "water hammer". The force of the spike severely weakens the integrity of the PTFE diaphragms by distorting their shape with unbalanced pressure loads and concentrating stress onto one area of the diaphragm, causing cold flow. The diaphragms were lasting only three weeks before failure. Every time a diaphragm failed, production halted and solvent was spilled into the containment dike and lost.

View All Dosing Filling Water Hammer Spill Prevention Filter Metering Injecting Pulsation Dampening Spray Coating Transfer Inlet Stabilization
JOB STORIES
View All Modular, Skid Mounted Chemical Dosing System Pulsation Control in Hi-Temp Coffee Extraction Towers Water Hammer in Wash-Water Header Diesel Transfer Pump Transport of Copper Bearing Solution in Remote Mining Spill Prevention in Contact Lens Factory Label Adhesive Application Chronic Pulsation Issues at Power Plant in Central PA Chemical Process Leak in Boston Achieving Even Application of Screen Coating Reliable Rosin Size Dosing Pump Inlet Cavitation in Power Gen Facility Deionized Water Dosing in R&D Lab Pulsation in Sulfuric Acid Feed Deep Well Injection Aeration and Pulsation of Cleaning Products Filling Hose Failure due to Pulsation Filter Screen Damage from Pulsation Clogged Filters Causing False Gauge Readings Chemical Feed Injection Pulsation Low-Viscosity Injection Pulsation Oil and Gas Long Suction Vibration Diaphragm Pump Failures in Soup Can Manufacturing Diaphragm Failure Causes Repeated Spills in Paint Manufacturing Chemical Manufacturing Excessive Inlet Pressure Reciprocating Pump Pulsation in Power Plant Chemical Injection Pump Vibration Steel Manufacturing Descaling Pulsation Effect of Improper Dampener Application AODD Pump Pulled from Concrete Submarine Constrained Piping Acceleration Head Wastewater Transfer Pulsation Hazardous Waste AODD Containment Failure Paint Manufacturing Abrasive Slurry Diaphragm Failure Decontamination Facility Spray Pulsation Poultry Processing Diaphragm Pump Vibration Pharmaceutical Pump-Induced Pipe Vibration Aerospace Pump-Induced Pulsation Wastewater Sludge Transfer Pump Pulsation Wastewater Sludge Pump Pulsation Bottling Line Water Hammer Tool Manufacturing Manifold Startup Shock Commercial Restroom Flush Water Hammer Resin Plant Drum Filling Water Hammer Pharmaceutical Valve-Induced Water Hammer Hydraulic Transients in Pump Station Surge Causes Highway Shutdown Classic Pulsation Dampening in Peristaltic Hose System Check Valve Backflow Water Hammer